Screw Linear Modules hmanga siam a ni

Screw Linear Modules te hi eng nge ni?

Screw Linear Modules te hi Precision Screw-Driven Linear Motion Unit te an ni.

Screw linear module te hi precision mechanical motion unit a ni a, industrial automation atana inhlan a ni. Motor rotary motion chu linear displacement dik takah chantir turin screw transmission structure an hmang thin. Chubakah, guiding leh load-bearing parts te chu an inzawm khawm a, standalone motion execution unit an siam bawk.

Belt-driven module ang lo takin rigid transmission output an dah pawimawh ber a ni. Chutiang chuan precision automated operation scenario atan positioning performance nghet tak an pe chhuak a ni.

Screw Linear Modules te chu Core Module siam dan tur a ni

Pakhatnaah chuan high-rigidity aluminium profile chuan module base a siam a. Pahnihnaah chuan precision ball screw hian core transmission component angin hna a thawk a. Pathumnaah chuan paired screw nut te hian rotation chu linear thrust ah an chantir thin.

Chu bakah, built-in linear guide rails te hian moving trajectories te chu an standardize bawk. Chubakah, rigid sliding carriage chuan workpiece load a phur bawk. A tawp berah chuan end limit fixtures hian full-stroke operational safety a humhim a ni.

Project dang en duh tan emaw, Youtube hmanga kan video gallery tlawh tur emaw i ni:A rilru a hah lutuk chuan a rilru a buai em em a

Tallman Robot atanga General Environment atana Ball Screw Linear Modules te hian a hnuaia series TMS-CM te hi an nei a:

Tallman Robot atanga Dust-proof Environment atana Ball Screw Linear Module te hian a hnuaia series TMS-CR te hi an nei a

A rilru a hah lutuk chuan a rilru a buai em em a, a rilru a hah lutuk chuan a rilru a buai em em bawk a. TM-SL-CM

Organ Cover a ni Tui laka invenna Lead Screw Linear Modules TM-SF

Ball screw linear module install leh debugging-a fimkhur turte chu engte nge ni?

Ball screw linear module install leh debugging hian an dikna, service life leh operational stability te a nghawng nghal vek a ni. Mechanical positioning, force balance, leh parameter calibration te hi a bik takin ngaihven a ngai a ni. Fimkhur tur bikte chu hetiang hi a ni:

1. Screw Linear Module atana install hmaa inbuatsaihna

1). Component enfiah a ni

Screw chu a inher tha em tih (jamming emaw, ri pangngai lo emaw awm lovin), guide rail slider chu a kal tha em tih te, ball circulation system-ah thil dang a awm em tih te enfiah rawh Module model chu installation dimension nen a inmil tih finfiah la, screw lead leh rated load ang chi parameter te hian design mamawh a tlin leh tlin loh enfiah rawh.

2). Screw Linear Module hmanga enkawl dan tur base treatment

Installation base chunglam chu a flat (flatness error<=0.1mm/m), a fai tur a ni a, a tul chuan sandpaper hmangin burrs te chu paih chhuak tur a ni Base hi welded component a nih chuan aging treatment neih a ngai a, chu chuan internal stress a ti bo a, a hnu lama module dikna tichhe thei deformation a awm loh nan.

2. Screw Linear Module atana mechanical installation atana thil pawimawh tak tak

1). Module fixation a ni

Module siam that nan "diagonal step-by-step tightening" method hmang la (M6 bolt te chu 20% -50% -100% torque hmanga tihkhauh zauh zauh ang chi, torque rawt 8-10N · m), local stress-in base deformation a thlen loh nan Installation surface chu module hnuai lamah nghet takin a innghat tur a ni a, gap chu feeler gauge hmangin enfiah theih a ni (0.02mm aia tlem lo tur a ni), chutiang a nih loh chuan adjustment atan shims dah belh a ngai a ni.

2). Parallelism calibration hmanga tih a ni

Use a dial gauge to calibrate the parallelism between the module and the motion reference (error ≤ 0.05mm/m), ensuring that the screw axis is parallel to the guide rail and reducing additional torque; Long stroke modules (>1m) chu base deflection-in overall accuracy a nghawng loh nan a tawp pahnihah leh a laiah point thum-ah teh a ngai a ni.

3). Drive connection a ni

Motor leh screw chu coupling hmanga inzawm a nih chuan coaxiality error chu 0.1mm aia tlem emaw, a tlukpui emaw a ni tur a ni a, angle deviation chu 0.5℃aia tlem emaw, a tlukpui emaw a ni tur a ni a, hei hi laser alignment instrument hmanga calibrate theih a ni Coupling thlan chu motor torque (a tlangpuiin rated torque aiin a let 1.5) nen a inmil tur a ni a, chutiang chuan overload leh breakage a awm loh nan.

4). Load install a ni

Load center of gravity chu module axis of motion nen a inmil tur a ni a, eccentricity chu 5mm chhungah control tur a ni a, chuti lo chuan guide rail-a radial load a tipung ang a, wear a tizual ang Vertical-a install a nih chuan anti fall device (electromagnetic brake, mechanical lock ang chi) dah a ngai a, power tihtawp a nih chuan load a stable em tih test a ngai bawk.

3.Screw Linear Module hmanga electric commissioning hman dan tur ruahmanna siam

1). Wiring enfiah a ni

Motor, encoder leh limit switch-te wiring chu drawing-te nen a inmil tur a ni a, electromagnetic interference awm loh nan grounding resistance 4 Ω aia tlem a ni tur a ni Signal distortion avanga positioning deviation awm loh nan power line leh signal line (30cm aia hla emaw, 30cm aia tam emaw inkar) wiring te chu then hran tur a ni.

2). Parameter settings a awm bawk

Power on hmasak hmain motor driver parameter (current, subdivision, acceleration time ang chi) te chu motor nen a inmil tih finfiah la, overcurrent burnout a awm loh nan Trial operation neih chhung hian speed hniam (<=50mm/s) leh small acceleration (<=1m/s 2) set hmasa la, motion chu a smooth em tih enfiah rawh.

3). Calibration tihkhawtlai

Stroke tawp pahnihah 5-10mm margin a awm theih nan mechanical limit emaw photoelectric switch position emaw siamrem la, hard collision a awm loh nan Controller kaltlangin soft limit parameters setting hmangin mechanical limit atan dual protection angin a thawk a ni.

4. Screw Linear Module atana dikna calibration leh testing

1). Gap compensation pek a ni

Laser interferometer hmangin reverse clearance (a tlangpuiin<=0.01mm) chu detect la, tolerance a pelh chuan nut (double nut structure) emaw controller parameters emaw pre tightening hmangin compensate theih a ni Speed ​​hrang hrang (200mm/s, 500mm/s ang chi)-ah positioning accuracy test la, speed range zawng zawnga error chu allowable range chhungah a awm em tih enfiah rawh.

2). Test hrang hrang run rawh

Minute 30 chhung tlan chhunzawm zel la, motor leh screw temperature enfiah (60℃aia tlem emaw, a tlukpui emaw a ni tur a ni), a lum lutuk chuan load hian limit a pelh em tih emaw, lubrication a tawk em tih emaw enfiah rawh Operating noise (65dB aia tlem lo tur) en rawh, noise pangngai lo chu coupling deviation emaw ball wear emaw avanga lo awm thei a ni a, machine chu troubleshooting atan tihtawp a ngai bawk.

5.Screw Linear Module dah zawh hnua enkawl dan tur

Operation hmasa ber hmain lead screw-ah special lubricating grease (lithium based grease NLGI grade 2) dah la, guide rail slider-ah lubricating oil (ISO VG32) inject la Installation leh debugging data (parallelism leh positioning accuracy ang chi) chu a hnua enkawl dan tur benchmark reference atan record rawh.