TallMan Robotics hian High End siamna leh Quality Control System a siam a, hei hi a hlawhtling hle
Industrial automation lamah chuan TallMan Robotics chuan "precision manufacturing+ultimate quality control" chu a core competitiveness atan a la a, high-end production equipment cluster leh full process quality control system-ah a innghat a ni. Core products linear module, electric cylinder, RV reducer, hollow rotating platform, leh planetary reducer, Linear Guide, Ball Screw, Gearbox, etc. te aluminium leh steel plate processing-ah TallMan Robotics hian micrometer level processing atanga nanometer level detection thlengin full chain control a nei thei a ni. A intelligent machining system, CNC-in a entir hian traditional precision mechanical manufacturing-a precision limit a paltlang mai bakah, semiconductor, medical, aerospace, etc. ang chi field hrang hranga hmangtute mamawh khauh tak chu high-quality industrial components te chu customized solution hmangin a phuhruk bawk.
SangEndEquipment a niCluster a ni: Building a niCornerstone ofPrecision tih a niMachining tih a ni
1.CNC a niMachining tih a niClutMatrix tih a ni
TallMan Robotics hian CNC machining system hrang hrang a siam a, axis panga linkage, high-speed milling, leh turn milling composites te a huam a ni:
1). Axis panga inzawmkhawmna machining center a ni: German DMG MORI CLX 400 machining center (positioning accuracy ± 2 μ m, repeat positioning accuracy ± 1 μ m) a rawn pholang a, linear module aluminum alloy frame-a complex surface machining atana a bik taka siam a ni. He device hi laser interferometers te tana real-time compensation system hmanga thuam a ni a, hei hian module installation surface-ah five axis linked milling a ti thei a, flatness 3 μ m aia tlem emaw, a tlukpui emaw a tichiang thei a, guide rail installation slot inkar hlat zawng atan tolerance control ± 5 μ m a nei bawk. Medical equipment-a hman ṭhin linear module-te frame processing rit lo tak hian aerospace grade aluminum alloy (6061-T6) five axis milling hmangin frame weight 40%-in a tihhniam bakah rigidity 25%-in a tisang thei a ni.
2). Speed sang tak hmanga milling siamna hmun a ni: Japanese Fanuc alpha-D14MiA high-speed milling center (spindle speed 40000 rpm) hi electric cylinder body (aluminum alloy 6063) precision hole machining atan hman a ni. He device hian thermal displacement compensation technology a hmang a, hole kaltlangin diameter 8mm a process hian hole spacing accuracy chu ± 3 μ m a thleng thei a, surface roughness Ra chu 0.4 μ m aia tlem emaw, a tlukpui emaw a ni a, hei hian thianghlimna (ISO Class 5) leh semiconductor equipment-a hman electric cylinder-te sealing-a thil tih tur khauh tak a tlin a ni.
3). Turning leh milling composite machining center a ni: Swiss Baomei TECHNOPOLIS 300 turning leh milling composite center (integrated 12 axis linkage) hi RV reducer cycloidal axle precision machining atan hman a ni. Clamping pakhat hmanga turn, milling leh grinding process zawng zawng tihfel a nih chuan cycloidal wheel axle hole-a coaxiality chu 5 μ m aia tlem emaw, a tlukpui emaw a nih theih nan, ha chunglam roughness Ra chu 0.2 μ m aia tlem emaw, a tlukpui emaw a ni tih a chiang bawk. Traditional split type machining nena khaikhin chuan a efficiency chu 60% in a sang a, accuracy stability pawh 40% in a tha zawk bawk.
2. Danglam bikProcessing tih a niEquipment a ni
1). Slow wire cutting machine a ni: Japanese Shadick AQ325L slow wire cutting equipment (processing accuracy ± 2 μ m) hi hollow rotating platform-a high-precision gear (SCM435 steel plate) ha profile machining atan hman a ni. Copper wire electrode diameter 0.05mm hmang hian micro gear modulus 0.5 emaw a aia tlem emaw chu machine hmangin siam theih a ni a, ha chunglam roughness Ra 0.8 μ m aia tlem emaw a tlukpui emaw leh ha orientation error 8 μ m aia tlem emaw a tlukpui emaw, medical device-a hollow rotating platform silent operation atana thil tulte phuhruk (noise Less than emaw 45dB tlukpui emaw a ni thei).
2). Axis panga nei grinder: 1.1.German Schlafling Cylinder Grinding Machine (grinding accuracy ± 1 μ m) hi planetary gearbox sun shaft te precision grinding atan hman a ni. CBN grinding wheel hmang hian 20CrMnTi steel plate shaft chu carburizing leh quenching (HRC60 ± 2) hnuah grind nan hman a ni a, shaft diameter tolerance chu ± 2 μ m-ah control a ni a, roundness chu 1 μ m aia tlem emaw a tlukpui emaw a ni a, planetary gear transmission error chu arc minute 1 aia tlem emaw, a tlukpui emaw a nih theih nan a enkawl a ni.
3. Automated a niProduction tih a niLine
Linear module assembly process-ah hian Japanese Fanuc collaborative robot M-10iA/12 leh visual inspection system hmanga siam intelligent production line dah a ni a: robot hian force control sensor hmangin guide rail leh slider chu precise pressing a ti thei a (pressure fluctuation<=5N), leh visual system chuan 100% online detection of the pre ball screw tightening force hmangin module operation noise chu Less than or 50dB tlukpui a ni a, positioning accuracy chu ± 0.005mm/m aia tlem emaw, a tlukpui emaw a ni. Production line hian real-time monitoring atan MES system a hmang a, unit khatah minute 45-ah production cycle a tihhniam bakah defect rate 0.03% hnuai lam control a ni.
Material lehProcess tih hi a niInnovation tih a ni: chumiUltimate a niBreakthrough tih a niAluminum lehSteelPlates a ni
1. Thil chiang tak a niMachining tih a niTechnology hmanga siam a niAluminum a niAlloy a ni
1). Structural design rit lo tak a ni: Linear module main body hi aerospace grade aluminium alloy 6061-T6 (tensile strength 310MPa) hmanga siam a ni. Topology optimization design hmang hian "honeycomb" internal structure a awm thei a ni. CNC milling hnuah density chu 2.7g/cm 3 ah tihhniam a ni a, bending strength chu 280MPa ah tihsan a ni bawk. Processing-ah hian low temperature cutting technology (-20℃cold air cooling) hman a ni a, hei hian aluminum alloy thermal deformation tihtawp a, guide rail installation surface flatness chu 5 μ m aia tlem emaw, a tlukpui emaw a nih theih nan hman a ni.
2). Surface treatment kalpui dan: 1.1.Electric cylinder body hian hard anodizing process (film thickness 25 μ m, hardness HV500+) a hmang a, current density chu CNC electrolysis equipment (15A/dm 2 ± 10%) hmangin chiang takin a control a, surface roughness Ra<=0.8 μ m, salt spray resistance test darkar 1000 aia tam, leh meeting hun rei tak-hun nghet taka hnathawhna in boruak lum (humidity 90% RH aia tam emaw, a tlukpui emaw).
2.Steel Plate siamna atana Precision Machining Technology hmanga siam a ni
1). Gear heat hmanga tihfai dan:RV reducer cycloidal gear hi SCM435 steel plate (carbon content 0.35%) a siam a ni a, vacuum carburizing leh quenching (temperature 930℃± 5℃, time 4 hours) hnuah surface hardness chu HRC62 ± 2 a thleng a, core hardness chu HRC35 ± 2. Through precise temperature control (± 3 degree) a ni ) Japanese leh foreign vacuum furnace-ah chuan cycloidal gear deformation chu 0.01mm aia tlem emaw, a tlukpui emaw a nih theih nan, ha chunglama residual compressive stress chu -500MPa aia tam emaw, a tlukpui emaw a nih theih nan, fatigue life chu a let 10 aia tam a nih theih nan a ni.
2). Grinding dik tak hmanga siam thiamna:Hollow rotating platform gearbox housing (SS400 steel plate) hi Japan atanga lo kal Sumitomo precision surface grinder (grinding head speed 6000rpm) hmanga ground a ni a, surface roughness Ra 0.2 μ m aia tlem emaw, a tlukpui emaw leh flatness 3 μ m aia tlem emaw, tlukpui emaw a ni. German Mahr roughness tester nen online detection atan thawhhona tha tak neiin, gearbox chu a inzawm khawm hnua a leakage rate chu 0.01ml/min aia tlem emaw, a tlukpui emaw a nih theih nan, food processing industry-a hygiene standards (FDA certification) zawm tur a ni.
TallMan Robotics Innovation leh Processing Equipment lama theihna tihchangtlunna
Industrial automation lama inelna nasa tak karah hian TallMan Robotics chuan product quality neih theihna tura processing equipment chu a bulpui ber a nih thu a hre chiang hle. High{1}}end customer-te’n boruak khirh tak kara thil siamna atana quality mamawh khauh tak phuhruk nan, company hi research leh development thar hmanga kalpui a ni a, high{3}}end processing equipment hriat hlawh tak takte chu active takin a rawn luhtir a, processing theihna a tichangtlung zel a, hmasawnna kawng danglam tak a zawh ta a ni.
TallMan Robotics chuan zirchianna thar leh processing equipment thar siamchhuahna chu inelna tihpunna kawng pawimawh takah a ngai a ni. Enterprise-te chuan professional R&D team an din a, boruak khirh takah thil siamte processing mamawh dan zirchianna thuk tak an nei a, hnathawhna hmun khirh tak tak, humidity sang, corrosion chak tak, leh ultra{2}}high temperature te tan processing technique leh hmanrua tha tak tak an siam bawk. Entirnan, tuipui engineering hmanruaa component hrang hrangte anti-corrosion mamawhna sang tak chhanna atan chuan lei chung enkawlna hmanrua bik siam a ni. Coating process thar hmangin aluminum leh steel plate chung lamah dense protective layer siam a ni a, hei hian product-a salt spray corrosion resistance nasa takin a tichak a ni.
Chutih rual chuan, enterprise-te chuan industry-a technology hmasawn ber berte chu uluk takin an enfiah a, high{1}}end processing equipment hriat hlawh tak takte chu active takin an rawn luhtir bawk. Five axis linkage machining lamah chuan Germany-a Demage atanga machining center chi thar siam a ni a, hei hian thermal stability control technology hmasawn zawk a nei a, temperature inthlak danglamna nasa tak awmna hmunah pawh micrometer level-a part hrang hrangte machining dikna chu a vawng reng thei a ni. Special processing lam hawi chuan Japan atanga lo chhuak slow wire cutting equipment hmasawn tak tak siam a ni a, hei hian electrode wire hloh dan tur chiang zawkin a control thei a, high{5}}precision gear leh key component dangte processing mamawh chu boruak khirh takah a phuhruk thei a, hei hian hnathawhna hmun khirh tak hnuaiah product te transmission stability leh rintlakna a tichiang thei a ni.
Research leh development thar leh hmanraw sang -end hmanga siam chhuah hmangin TallMan Robotics hian a processing theihna a tichangtlung zel a ni. Device leh technology thar hman hian production efficiency a ti sang mai bakah product quality pawh nasa takin a ti tha bawk. Extreme temperature environment simulation testing-ah chuan upgraded linear module leh electric cylinder te hi -40℃atanga 120℃thlenga temperature range-ah stab takin an thawk thei a, accuracy retention rate chu 98% aia tam a ni Humidity sang leh acid-base chakna hmunah chuan, a bik taka enkawl RV reducer leh hollow rotating platform hian an metal component-te corrosion rate chu 80% aia tam a tihtlem a, hei hian product service life nasa takin a ti rei a, high{9}}end customer-te quality mamawh, aerospace leh deep-sea exploration-a product-te chu boruak khirh takah a tlin kim vek a ni.
A chunga kan tarlan te hian TallMan Robotics te hmalakna leh hmanrua processing lama an hlawhtlinna te a tarlang a ni.