Linear Modules te pawh a awm

Linear module hi precision electromechanical integrated devic a ni a, rotational motion chu linear motion ah a chantir thei a ni. Linear module hi integrated linear motion system a ni a, transmission, guidance, leh drive component te chu standardized design hmangin modular unit-ah a dah khawm a, linear displacement control dik tak a siam thei a ni. Linear module hi automation lamah hman a ni nasa hle a, traditional decentralized linear motion mechanism thlakna atana solution tha tak a ni. A thil pawimawh ber chu hmanrua design process awlsam zawka siam a, motion accuracy leh stability tihchangtlun a ni a, chutih rualin installation leh maintenance senso tihtlem a ni bawk.

THK Corporation hian kum 1980 chhoa Japan rama commercialization a neih hmasak ber atang khan Linear module siamna hian kawng thum a paltlang tawh a:

1). Mechanical transmission stage (1980-2000): ball screw leh sliding guide vel a innghat

2). Mechatronics stage (2000-2015): Drive motor leh module body siamna inzawmkhawm

3). Intelligent IoT stage (2015- present): Sensor leh inbiakpawhna interface inzawmkhawmna module fing tak

Kum 2023-ah chuan khawvel puma market size hi US dollar tluklehdingawn 6.2 a tling tawh dawn a (QYResearch data atanga a lan dan chuan), China chu production leh application market lian ber a ni dawn a, 38% a ni.

1. Linear Modules-a core structure leh hnathawh dan tur

ani. Transmission kalphung: 1.1.

Ball screw: a diameter 6-50mm, lead 1-20mm, a dikna level C3-C7

Synchronous belt: polyurethane material, a zau zawng 10-100mm, a chak ber 5m/s

Linear motor: Coreless type thrust hian 3000N a thleng thei a, coreless type erawh chuan 20kN a thleng thei thung

b. Kaihhruaina kalphung: 1.1.

Ball guide rail: row pali ball structure, dynamic load 1-50kN rated a ni

Roller guide rail: rigidity chu a let 3 in tihsan a ni a, heavy-duty application atan a tha

Cross roller guide rail: bi-directional equally rigid, precision tehna hmanrua atana hman thin

2. Linear Modules te drive control dan tur:

Servo motor: 23-130 flange specification, 17/23 bit absolute encoder nen paired a ni

Stepper motor: 1.8℃step angle, subdivision 25600 pulses/rev thleng a ni

Closed loop control: positioning repeatability ± 0.005mm, speed inthlak danglamna<1%

3.Linear Modules-a technical parameter pawimawh tak takte khaikhin.

4. Linear Modules lama technology lama hmasawnna thar siam

ani. Hybrid drive technology hmanga siam chhuah:

TM siam "screw+linear motor" composite module hian precision sang tak (± 1 μ m) leh speed sang tak (2m/s) a thlunzawm a ni.

TM hian magnetic levitation module a hmang a, friction resistance chu 90% in a tihtlem phah a ni.

b. Monitoring system fing tak: 1.1.

THK hian iLM series integrated vibration sensor hmangin lead screw te wear status a hrilhfiah thei a ni

HIWIN smart module ah hian temperature compensation a awm a, hei hian thermal deformation error 60% in a tihtlem phah a ni

c. Linear Modules-a thil thar hman dan:

Carbon fiber guide rail (a rih zawng 40% in tihhniam)

Ceramic ball bearings (a dam chhung hi a let 3 in a pung) .

5. Linear Modules industry hman dan tur thuk taka zirchian

ani. Semiconductor siam dan: 1.1.

Lithography machine workbench: air bearings leh linear motor module hmanga siam, positioning dikna ± 1nm

Wafer hman dan: Faina Class 1 module, particle release<5/ft ³

b. Energy battery thar: 1.1.

Polar cutting: Linear module leh visual system inzawmkhawm, cutting speed 120m/min

Cell stacking: Six axis module linkage, stacking dikna ± 0.1mm a ni

c. Damdawi hmanrua: 1.1.

Surgical robot: Nano level module hian 0.1℃a joint control a ti thei

Gene sequencing: 96 channel pipetting module, flux chu a let 50 in a pung

d. Display thar:

OLED evaporation: multi-mode group synchronous control, positioning tihsual a awm<3 μ m

Glass cutting: gantry module system hmanga tih chakna chu 2g a ni

6.Linear Module thlan dan Engineering

ani. Load analysis:Static load 50% rated load aia tlem emaw a tlukpui emaw,

Dynamic load-ah chuan inertia matching (inertia ratio) chhiar a ngai a ni<30:1)

b. A dikna finfiahna: Back clearance ngaihtuah (<0.05mm) and walking parallelism (<0.02mm/300mm)

A rilru a buai em em a, a rilru a hah em em bawk a. 0.5 μ m/℃) .

c. Nunna chhut dan: Ball screw dam chhung tur formula: L10=(C/P) ^ 3 × 10 ^ Minute khatah revolution 6

Guide rel dam chhung: L=50 × (C/P) ^ (10/3) × 10 ^ 3km

7.Linear Modules hmalam hun atana hmasawnna kalphung

ani. Miniaturization: Nano level module (stroke 50mm, a dikna 10nm) a ni.

b. Intelligence: AI algorithms inzawmkhawmna module self regulating

c. Greening: Energy lakchhuahna drive system (energy 30% humhimna) .

d. Standardization: ISO 18758-2 international standard hian lar a ti chak hle

Boston Consulting Group-in a sawi dan chuan kum 2028-ah chuan khawvel puma linear module market hi $tld 10 chuang a nih beisei a ni a, kum khata medical leh semiconductor sector-a hmasawnna rate chu 18% aia sang a la ni. China-in intelligent manufacturing tihhmasawn nana "14th Five Year Plan" a kalpui tak avangin domestic module-te chu 0.5 μ m precision tier lam panin an kal a, import thlak danglam chakna pawh a chak chho zel a ni.

I en theih reng eproject tam zawk siam a niemaw, kan tlawh emawvideo gallery a awm aYoutube ah hian:A rilru a hah lutuk chuan a rilru a buai em em a

Tallman Robot atanga General Environment atana Ball Screw Linear Modules te hian a hnuaia series hi a nei a:

Tallman Robot atanga Environment thianghlim atana Lead Screw Linear Module te hian a hnuaia series TM-S-CR te hi an nei a

A rilru a hah lutuk chuan a rilru a buai em em a, a rilru a hah lutuk chuan a rilru a buai em em bawk a. TM-SL-CM

Organ Cover a niTui tlak lohna Lead Screw LinearModule a niTM-SF tih a ni

Environment tlangpui TM-B-CM tan Timing Belt Linear Module hman a ni

Timing Belt Linear Module chu Dust-proof Environment TM-B-CR tan a ni

Organ Cover a nitui tlakchhamna Timing Belt LinearModule a niTM-BF tih a ni

Europe rama leivut laka invenna Timing Belt Module TM-EB

Linear module hrang hrangte hi eng classification nge ni?

Linear module te hi transmission mode, drive type, leh structural form te ang chi dimension atanga thliar hran theih a ni. Chi hrang hrang hian performance leh applicable scenario-ah danglamna nasa tak an nei a. Classification bikte chu hetiang hi a ni:

1. Core transmission method hmanga thliar hran (classification method hman tlanglawn ber) .

1). Screw drive atan linear module a awm bawk

Core transmission component atan screw hmangin rotational motion chu screw leh nut meshing hmangin linear motion-ah a chantir a.

Subdivision chi hrang hrang:

Ball screw module: Ball hi intermediate medium angin a thawk a, transmission efficiency 85% -95% leh accuracy sang tak (positioning error<=± 0.01mm) a nei a, semiconductor equipment leh testing instruments ang chi precision scenario atan a tha hle.

Trapezoidal screw module: sliding friction transmission, 20% -40% efficiency, man tlawm leh self{3}}locking (power-off anti fall), low-speed heavy load (lifting platform leh civil hmanrua ang chi) atan a tha.

Features: Load capacity chak tak (ton engemaw zat thleng), speed hniam (a tlangpuiin 1m/s aia tlem emaw, a tlukpui emaw), leh controllable accuracy.

2). Synchronous belt drive linear module hmanga siam a ni

Synchronous belt, pulley leh guide rail hmanga siam motor hian pulley chu a inher theih nan a khalh a, synchronous belt hian slider chu line dik taka kal turin a khalh bawk.

Features: Speed ​​chak (2-5m/s thleng), zin rei (10m emaw a aia tam emaw spliced ​​theih), screw module aiin man tlawm zawk, mahse accuracy hniam zawk (positioning error ± 0.1-0.5mm), high-speed conveying (sorting machine, laser cutting equipment ang chi) atan a tha.

3). Linear motor khalh linear module a ni

Mechanical transmission components awm lo chuan linear motion hi stator leh rotor electromagnetic force hmangin direct-in a kal a ni.

Features: Precision sang (positioning error<=± 0.001mm), acceleration lian (50m/s 2 thleng), wear and tear awm lo, service life rei tak, mahse man to tak (screw module aiin a let 3{3}}5), supporting cooling system mamawh, high-end scenario semiconductors leh precision measurement ang chi tan a tha.

4). Rack leh pinion hmanga thawn chhuahna tur linear module

Motor hian gear chu rotate turin a khalh a, gear chu rack nen mesh in linear motion a nei thei bawk.

Features: Travel tawp nei lo tluk zet (rack hi spliced ​​theih), load capacity chak tak (ton level load atan a tha), mahse accuracy hniam (± 0.1-1mm), hmanraw rit tak tak (machine tool translation axis, storage machinery lian tak tak ang chi) atan a tha.

2.Driving power chi hrang hranga thliar hran a ni

1). Electric linear module hmanga siam a ni

Motor (servo motor, stepper motor, DC motor) te chu power atan hman leh electrical signal hmanga speed leh position control hi industrial automation atana duhthlanna ber a ni.

A thatna: Controllability chak tak, closed-loop precise positioning ti thei, leh wide adaptability nei thei.

2). Pneumatic linear module hmanga siam a ni

Compressed air hmanga chak niin, slider kal tir turin cylinder hmanga khalh a ni a, a structure a awlsam a, a man pawh a tlawm hle.

A that lohna: Accuracy hniam (gas source pressure-a innghat, positioning error ± 1-5mm), speed control theih loh, low-end scenario (simple push leh switch action ang chi) atan a tha.

3). Hydraulic linear module hmanga siam a ni

Hydraulic oil hmanga chak a nih avangin hydraulic cylinder hmangin high thrust (ton sawm thleng) a pe chhuak a, ultra heavy load scenario, metallurgical equipment leh heavy machinery atan pawh a tha hle.

A that lohna: System hi a complex (hydraulic pump leh pipeline mamawh), leakage a awm awlsam a, maintenance cost pawh a sang hle.

3.Sstructural form hmanga thliar hran a ni

1). Single axis linear module hmanga siam a ni

Single directional linear motion unit, compact structure, chu a mah chauhin emaw, multi axis system (XY cross slide table, XYZ gantry structure ang chi)-ah emaw hman theih a ni.

A hman dan: 3D printer leh dispensing machine te tan single axis feed.

2). Multi axis combination module hrang hrang a awm bawk

Multiple axis linear module te chu connector hmangin an inzawm khawm a, chu chuan planar (XY) emaw spatial (XYZ) emaw motion a ti thei a, chu chu Cartesian coordinate robot ang chi hi a ni.

A hman dan: Automated assembly line atan multi directional material handling leh welding robot tan trajectory control.

3). Linear module inzawmkhawm a ni

Transmission, guidance leh driving components te hi a inzawm tlat a, housing pawh hi inkhar (protection level IP54 aia sang nei) a ni a, boruak khirh tak (dust leh humid scene ang chi) atan a tha hle.

Features: Install awlsam, enkawl tlem, ei leh in siamna leh pawn lam hmanruaa hman tlanglawn.

4. A dikna level a zirin classified

Precision level: Positioning accuracy ± 0.01mm aia tlem emaw a tlukpui emaw, repeated positioning accuracy ± 0.005mm aia tlem emaw, a tlukpui emaw, linear motor module leh ball screw module (C3 level) ang chi, semiconductor leh optical equipment-a hman tur.

Industrial grade: Positioning accuracy ± 0.01-0.1mm, ball screw module pangngai (C5 grade) leh synchronous belt module ang chi, automated production line leh machine tools atana hman thin.

Civilian grade: Positioning accuracy ± 0.1mm aia tam emaw, a tlukpui emaw, trapezoidal screw module leh pneumatic module ang chi, furniture, kawngkhar leh window ang chi low precision scenario-a hman thin.

Classification method hrang hrangte bulpui ber chu scene mamawh nena inmil tur a ni: high-precision linear motor emaw ball screw module thlan a ni a, high-speed long-distance synchronous belt module thlan a ni a, heavy-duty gear emaw hydraulic module thlan a ni a, low-cost pneumatic emaw trapezoidal screw module thlan a ni bawk. Practical application-ah chuan linear module-a classification dimension hrang hrangte chu thlan nan an inzawm khawm fo thin ("industrial grade electric ball screw single axis module" ang chi.